100X Automated Filter Tester

Datasheet
The 100X Automated Filter Tester is designed for test and quality control validation of filter media, replaceable particulate filters, and masks used in medical and industrial hygiene applications. The 100X meets leading global industry standards such as NIOSH 42 CFR Part 84, GB 2626, EN 13274-7:2019, ASTM F3502-21, and ASTM F2100-23. The 100X is a high-capacity automated solution ideally suited to meet the precise and rigorous requirements of both development and production quality control environments.
The 100X is perfect for testing N95, KN95, FFP, and P100 respirator masks.

Applications

  • Flat sheet filter media
    • HEPA / ULPA grade
    • Electret media
  • Filtering face pieces
  • Medical device filters
  • PAPR filters

Key Features & Benefits

  • 100% Sampling Aerosol Detection System
  • Three flow rate options up to 170 lpm
  • Best-in-class differential pressure measurement accuracy
  • Measure filter efficiency up to 99.9995%
  • Patented Aerosol Replenishment System eliminates production downtime
  • Automatic, Hybrid & Manual configurations
  • Quiet – ideal for QC and R&D labs

Meets Global Industry Standards

  • NIOSH 42 CFR Part 84: Respiratory Devices
  • ISO 23328: Breathing System Filters for Anesthetic and Respiratory Use
  • GB 2626: Respiratory Protective Devices
  • JICOSH/JMOL
  • GB 19083
  • GB/T 32610
  • YY 0469
  • EN 13274-7:2019 Paraffin Test
  • EN 12941/EN 12942
  • EN 143/EN 149
  • ASTM F3502-21: Barrier Face Covering
  • ASTM F2100-23: Medical Face Mask

Delivering Best-in-Class Performance and Low Cost of Ownership

The 100X is a highly accurate, flexible, automated filter tester used to test a wide range of filter media and designed to optimize production yields while delivering the lowest cost of ownership.
Click the video to learn more.

100% Sampling Aerosol Detection System

The 100% Sampling Aerosol Detection System is capable of testing a wide range of HEPA and ULPA filters, up to 99.9995% efficiency. Its innovative design provides a single source of truth, reduces potential sampling errors inherent in legacy designs and with fewer, more robust parts, reduces serviceability costs while increasing equipment uptime.

Best-in-Class Differential Pressure Management Accuracy

The 100X can be configured with your choice of four differential pressure measurement ranges, providing highly accurate, repeatable results that minimize false failures, while increasing both production yields and confidence in the test results.

Automatic, Hybrid & Manual Configurations

The 100X can be configured at time of order to operate three ways:

  • The Manual version is ideal for lab use or production lot testing that requires the operator to initiate the test using ergonomic photoelectric actuators. A test fixture for 100 cm2 flat sheet media is included.
  • The Automatic version integrates seamlessly with a customer designed, PLC-driven, automated production line and is ideal for 100% in-line non-destructive product testing. The unit is controlled via communication ports and becomes a client device to the automated production line.
  • The Hybrid version provides the versatility to operate in Manual mode using the local test fixture or can be switched to Automatic mode using a remote fixture in an automated production environment.

Wide Range of Aerosol Flow Rates

The 100X is capable of air flow rates between 10-170 lpm, providing flexibility to test a wide range of filter types. Integrated flow controller keeps flow rates constant leading to more accurate results. The 100X EN 13274 High Flow option provides aerosol output up to 170 lpm and can be used to test PAPR filters or to optimize production throughput by testing two or more filter cartridges at once in a fully automated production line.

Oil or Salt Aerosol Generation

The 100X is available in either an Oil (DOP, PAO, Paraffin) or Salt (NaCl) aerosol generation models. The patented Aerosol Solution Replenishment System is a separate 2-liter reservoir tank that increases productivity by eliminating the need to shut down production to refill the generator. For salt-based test systems, the replenishment system mitigates aerosol concentration and size / distribution shifts due to dynamic salinity.

Other Features include:

  • LCD touch screen user interface
  • USB; RS232; PLC-Controls (for Automatic, Hybrid version)
  • Compartmentalized design, with easy access for filter replacement and serviceability

Manual Automatic Hybrid
# Description 100Xs 100Xp 100Xs 100Xp 100Xs 100Xp
1 Canopy Exhaust Connection 1000665
2 Power Cord 120 V: 6700179 or 240 V: T2E0-0063
3 Syringe Assembly 9300485
4 Stylus 4800263
5 Allen Wrench 3 mm: 4800275
6 Ball End Hex Drivers 4 mm: 4800264 2.5 mm: 4800265 9/64”: 4800266
7 Gravimetric Filter Holder 9300225 N/A 9300225
8 47mm Gravimetric Filter Holder Assembly N/A 9300486
9 Gravimetric
Holder Opener		 80-00726-001 N/A 80-00726-001
10 Gravimetric Test Media
(used with 9300486)
 N/A T100-0804
11 Greenline Penetration Verification Media 5500175
12 Gravimetric Test Media
(used with 9300225)
 5500165 N/A 5500165
13 Refill Jug with Cap 4100172
& 4800152		 N/A 4100172
& 4800152		 N/A 4100172
& 4800152		 N/A
14 Adapter Kit 0600490
15 Reagent Grade NaCl,
500 grams		 8100375 N/A 8100375 N/A 8100375 N/A
16 1000mL Graduated Cylinder 4900132 N/A 4900132 N/A 4900132 N/A
17 Brush 4800267 N/A 4800267 N/A 4800267 N/A
18 Oil Drip Jar N/A 20-00777-001 N/A 20-00777-001 N/A 20-00777-001
19 Bracket Strap N/A 3000220 N/A 3000220 N/A 3000220
20 Oil Drip Jar Bracket N/A 10-00530-001 N/A 10-00530-001 N/A 10-00530-001
21 5ft Aerosol Line (2) N/A 5200192 5200155 5200192 5200155
22 5ft Pressure Lines N/A 20-00754-001
23 Pressure Line
Jumper Tubes		 N/A 20-00750-001 20-00751-001
24 Aerosol Line
Jumper Tubes		 N/A 20-00752-001 20-00753-001
25 PLC Port
Connection Cable		 N/A 6700219
26 Auto Port
Connection Cable		 N/A 6700222
Not Shown Aerosol Line Fittings N/A 0600503, 0600505
Not Shown Pressure Line Fittings N/A 5100497, 5100785
Not Shown 1 Gal. DOP Reagent N/A T100-0627 N/A T100-0627 N/A T100-0627
Not Shown 1 Gal. PAO Reagent N/A T000-1075 N/A T000-1075 N/A T000-1075
Not Shown MSDS – NaCl 1800214 N/A 1800214 N/A 1800214 N/A
Not Shown MSDS – DOP or PAO 1800100 1800101 N/A 1800100 1800101 N/A 1800100 1800101 N/A
  Performance & Product Specifications
Unit 100Xp (Oil) 100Xp (Paraffin) 100Xs (Salt)
Standards NIOSH 42 CFR Part 84 or Equivalent EN 13274-7:2019
EN 12941/EN 12942		 NIOSH 42 CFR Part 84 or Equivalent
Reagents DOP, PAO-4 Paraffin Oil
CAS# 8012-95-1		 NaCl
Available Configurations Manual, Hybrid and Automatic
Aerosol Generation
Particle Size
Count Median Diameter (CMD) 0.185 μm ± 0.02 0.29 – 0.45 μm 0.075 μm ± 0.02
Geometric Standard Deviation (GSD) ≤ 1.6 1.6 – 2.2 ≤ 1.86
Typical Concentration (mg/m3) 80 – 120
40 – 60 (High Flow)		 15 – 25
15 – 25 (High Flow)		 15 – 25
Flow Rate Options 10 – 120 lpm (0.18 – 4.2 SCFM)
10 – 40 lpm (0.18 – 1.4 SCFM)
10 – 170 lpm (0.18 – 6.0 SCFM)
Aerosol Flow Accuracy Accurate to ± 0.4% of reading, plus ± 0.2% full scale
Aerosol Detection
Dynamic Range 0.1 μg/m³ to >200 mg/m³, accurate to ± 1% of reading
Penetration 0.0005%
Efficiency 99.9995%
Pressure Management
Pressure Range Options 0-25 mm H²O/0-245Pa; 1:1 TUR
0-50 mm H²O/0-490Pa; 2:1 TUR
0-100 mm H²O/0-981Pa; >4:1 TUR
0-250 mm H²O/0-2452Pa; >4:1 TUR
Accuracy ±0.25% of full scale
  Test Fixture
Standard Standard Size: ID 11.4 cm (4.5 in.); Allows for flat sheet media testing requiring face velocity of 5.33 cm/s at a flow rate of 32 lpm
Stroke Height: 14.6 cm (5.75 in.)
Custom On Unit: Please inquire
Off Unit: No size limit
  Communication Ports
Automatic, Hybrid Models USB; RS232; Data Connection; PLC-Controls
Utilities
Power 110 VAC , 5.5A; or 220 VAC, 2.5A (50/60 Hz)
Compressed Air
(Regulator Recommended)		 396 lpm at 6.2 bar ± 0.35 bar (620 KPa ± 35 KPa)
or 14 SCFM at 90 psig ± 5.0 psig
Air Supply Line ID Minimum 9.5 mm (0.375 in.)
Dimensions (L x W x H)
100X Main Unit 71 cm x 69 cm x 89 cm (28 in. x 27 in. x 35 in.)
Optional Base 71 cm x 69 cm x 76 cm (27 in. x 28 in. x 30 in.)
Optional Exhaust 42.5 cm x 62.8 cm x 40.6 cm (16.75 in. x 24.75 in. x 16 in.)
Optional Mask Test Adapter 20 cm x 20 cm x 14 cm (8 in. x 8 in. x 5.5 in.)
Weight
100X Main Unit 75 kg (165 lb)
Optional Base 38.6 kg (85 lb)
Optional Local Exhaust 20 kg (44 lb)
Optional Mask Test Adapter 1.6 kg (3.5 lb)
Compliance
CE, RoHS, FCC, CSA

PPE Mask Testing

Respirator mask testing is quick and easy with the 100X and optional mask test adapter. Test N95, KN95, FFP, and P100 style respirator masks with confidence. Perform quality control and validation tests to ensure each mask meets industry standards, including NIOSH 42 CFR Part 84, GB 2626, EN 13274-7:2019, and ASTM F3502.

The mask test adapter is an airtight fixture that securely holds a variety of mask styles in place while performing efficiency and resistance tests.

“We recently purchased ATI’s 100X mask test adapter for quality assurance tests of our high-performance filtration masks. Our masks are unique in shape and provide a high level of protection and therefore we needed a mask test adapter that can allow for quick and easy testing. The mask test adapter for the 100X is sturdy, light weight, and is very easy to use. Adhering a mask to the adapter is quite easy using the ATI recommended putty. The design protects the mask under test and best of all the mask test adapter can be cleaned and reused in under five minutes. Accurate results are a must for us and the 100X mask test adapter ensures the results are both accurate and repeatable.”

Sherif Soliman, PhD, MBA
Chief Executive Officer
Matregenix

Ideal for cup and duck bill style masks commonly seen with N95, KN95, FFP, and P100 respirators.

Features & Benefits

  • Quick, reliable and easy mask adhesion ensures accurate results
  • Accommodates a wide range of N/KN/FFP mask types and sizes
  • Sturdy, light weight, acrylic design protects the mask under test
  • Affordable, minimal cost per test
  • Uses easy to procure, non-toxic adhesive
  • Designed exclusively for the 100X

Watch the video to see how easy it is.

Mask Testing in 4 Easy Steps!

1. Secure Mask to Substrate

The mask is secured to an acrylic substrate using readily available putty. The putty is placed over the edges of the mask to hold it in place. Care is taken to avoid placing putty over the filtration area, as doing so could result in inaccurate test results.

2. Place Substrate with Mask in Mask Test Adapter

The substrate with mask attached are placed on to the mask test adapter base by aligning the two holes in the substrate with the pins on the adapter base. The cover is then placed on top of the mask.

3. Perform a Test

Place the mask test adapter into the test fixture. Follow the on-screen instructions to begin the test. An instantaneous penetration test takes only 10-15 seconds to complete. The mask adapter can also be used for load testing.

4. Clean and Reuse

When finished remove the mask test adapter from the 100X. The mask test adapter and the substrate can be cleaned and reused for future tests.
Specifications
Material of Construction Acrylic
Dimensions 8 L x 8 W x 5.5 H in. (20 L x 20 W x 14 H cm)
Weight 3.5 lb (1.6 kg)
Reusable Yes
Items Included with Mask Test Adapter
Quantity Item Part # Description Source
1 Mask Test Adapter 20-00840-001 Acrylic case used to protect respirator masks while testing ATI
1 Substrate for Mask 10-00858-001 Reusable surface that the mask is attached to ATI
1 Wire Frame 80-0877-001 Wire frame for mask support ATI
12 Putty 72-00843-001 Removable, non-toxic material used to adhere the mask to the substrate ATI or Loctite website

Accessories:

The 100X can be supplied with an optional local exhaust module to filter all aerosol exhaust when facility exhaust ducting is not available. The local exhaust module is designed with a convenient differential pressure gauge to help determine when to replace the internal HEPA filter. To extend the life of the HEPA filter, turn the 100X off or place it in standby mode when not in use. NOTE: the local exhaust is designed for use in manual mode.

  • Reliable local exhaust module, ideal when facility exhaust is not available
  • Convenient differential pressure gauge to help determine when to replace the internal HEPA filter

A large base cabinet, convenient for storing manuals and tools is available as an option. The cabinet is equipped with heavy duty locking swivel casters enabling the 100X to be easily moved wherever you need it.

  • Large 71 cm L x 69 cm W x 76 cm H (27 in. x 28 in. 30 in.) cabinet convenient for storing manuals and tools
  • Large 12.7 cm (5 in.) heavy duty locking swivel casters for portability and stability

 

 

 

 

 

The Mask Test Adapter enables testing of N95, KN95, and FFP-style respirator masks with the 100X. The Mask Test Adapter is an airtight fixture that securely holds the mask being tested. The adapter allows the aerosol to enter the adapter and challenge the mask according to industry standards. When the test is complete, the mask can be easily removed, and then the substrate and adapter can be cleaned and prepared for the next mask test.

  • Quick, reliable and easy to use
  • Sturdy, light weight and reusable

Included for your convenience, the Air Pressure Regulator controls the pressure in the air supply line that is delivered to the 100X. The regulator can be easily adjusted to maintain constant pressure where pressure fluctuations may occur.

  • Ensures optimal test results
  • Prevents damage
100X Accessories
# Description Part Number
1 Local Exhaust Module 9300224
2 Base Storage Cabinet 9300227
3 Mask Test Adapter 9300503
4 Air Pressure Regulator
9300513

Reach out to a local ATI representative for product configuration, pricing and lead time.

Contact ATI

410-363-9696

Contact Form

Outside the US?
Find your local distributor